Green Gears works with George Barris on Custom Prius

Green Gears was contracted to do a PHEV conversion for renown car builder George Barris. The project was featured in a Japanese car magazine and generated significant interest from auto manufactures’ buying agents who want to buy Hymotion PHEV units for testing purposes.

Japanese magazine "Prius"

PHEV unit pictured in lower right.

Vehicle details have changed [...]

V2Green system installations

The V2Green data logger is the most valuable tool available for fleet operators who want to pinpoint how to save on fuel costs.

The antenna transmits data to a wireless router once the car comes back home to the fleet yard or shop. The same antenna also receives GPS satellite data that will allow the fleet operator [...]

Tech Shop Article

Tech Shop is a magazine that is distributed to auto repair shops. This is a link to the Tech Shop website. Please see this link to read the article text.

V 2 Green system installation

Nick Rothman and Seth Bridges Head Engineer from V2Green work together to install a data logger and charge management system. We can monitor the vehicles in real time using a cellular communications link. This system allows utilities to control load on the electric grid by adjusting charge rate on PHEV vehicles. Eventually we will send power [...]

UC Davis Vehicle conversions

Nick Rothman pictured installing a Hymotion Version 2 battery system in a Toyota Prius for University California Davis.

Nick Rothman lead technician of Green Gears and Jim Strong the Service Manager of A123 systems Hymotion division work together on the installation of version 2 PHEV battery systems for UC Davis.

Green Gears Pack Update

Here is a picture of Nick Rothman working on the Green Gears PHEV pack at Pat’s Garage in San Francisco.Freddy Ortanez a tech at Pat’s Garage and Lola the shop dog get ready to install a PHEV system.
Pat Cadam of Pat’s Garage and Green Gears (pictured right) and Lizzy Ames discuss PHEV pack.

A New Shipment of Green Gears PHEV Systems are Delivered to Pat’s Garage San Francisco

We can easily move the crates into position for the installations.

Google and PG&E Escape PHEVs- Tech

We can create a data link to the pack.
We can see.
-Realtime data
-Set parameters
-Review recorded data
The data logger can store 2-4 gb of high resolution data files for review.

This is a Ford Escape pack removed from the vehicle. This is an interesting pack. The blue straps seen on the sides are for crash protection.

LA County Water and Power Three Vehicle System Installation

Installation of three PHEV systems for Los Angeles Water and Power was filmed by Matt Kelly of The Next GearPodcast , a podcast that focuses on cutting edge transportation technology.LA County Water and Power’s EV tech Ron assisted the Green Gears team during the installation of three PHEV systems.
This is one of the remaining 80 [...]

Central Vermont Public Service PHEV installation

Here a high voltage connection being made inside the Toyota battery. The precharge resistor, current sensor and contactors are visible. Proper saftey procedures are important. The oarange gloves are a precaution, no voltage is present at these connections.

This photo shows the graphics applied to differentiate this PHEV Prius from the other Prius in the CVPS fleet.

LA County Internal Service Dept

Here Nick Rothman of Green Gears is using an engine hoist to install a PHEV system for LA County Internal Service Department

The Orange safety gloves should always be used when installing the service connector.

Google Installs- 2007

Ford Escape PHEV system installed and ready for final testing procedures.

Google PHEV Installs- 2006

The Google Plug in Hybrid Vehicles parked at Pat’s Garage in San Francisco. Midle stage of installation shown. More information on the Google vehicles can be found at rechargeit.org

John Peters and Nick Rothman pictured building pack components prior to system installation.
The Google PHEV vehicles have been test driven and are now ready to be put [...]